Flat-Cut Letters & Logos

Precision-cut letters and logos for clean architectural branding.

Flat-Cut Letters & Logos create a refined dimensional presentation without internal illumination. Each element is precision cut from aluminum, 304 stainless steel, acrylic, or PVC, then finished and prepared for flush or standoff mounting.

Build Style Flat-cut / non-illuminated
Materials Metal, acrylic, or PVC
Support Quote to production
Business-grade flat-cut sign for exterior branding
Production Focus Designed for accurate contours, consistent edges, premium finishes, clean mounting layouts, and partner-ready fabrication files.
Built for project partners
Signage Companies
Design Firms
Franchise Owners
Corporate Accounts
Best Applications

Storefronts, offices, lobbies, hospitality environments, address signs, wayfinding, wall logos, branded interiors, exterior façades, and multi-location commercial programs.

Visual Effect

A clean dimensional silhouette with crisp edges and a refined material finish. Flush mounting creates a minimal profile; standoffs add depth and a controlled shadow line.

What We Help Confirm

Artwork feasibility, minimum stroke width, material, thickness, finish, mounting method, wall conditions, templates, hardware, shipping, and production requirements.

Technical Specifications

Fabrication data for Flat-Cut Letters & Logos.

Review construction, dimensional planning, mounting systems, materials, finishes, installation preparation, and quote requirements.

Final specification Confirmed after artwork review
StyleNon-illuminated flat-cut
Minimum Stroke10 mm / approximately 3/8"
Common Depths1/4", 1/2", and 3/4"; up to 1"
MaterialsAcrylic, aluminum, or 304 stainless steel
MountingFlush or standoff
2 / Core Specs

Primary production specifications.

Final construction depends on the approved artwork, minimum stroke width, material, thickness, finish, mounting method, wall conditions, scale, exposure, and installation requirements.

Specification
Planning Standard
Production Notes
Sign Style
Flat-Cut Letters & Logos
Precision-cut non-illuminated letters, numbers, logos, wayfinding elements, address signs, and custom shapes.
Minimum Stroke Width
10 mm / approximately 3/8"
This is the standard minimum planning limitation. Narrower strokes require engineering review and may not be feasible.
Materials
Acrylic, aluminum, or 304 stainless steel
Material is selected around finish, scale, weight, environment, rigidity, mounting, and budget. Metallic finishes are limited to aluminum and 304 stainless steel.
Material Depth / Thickness
Commonly 1/4", 1/2", or 3/4"; available up to 1"
Final depth is selected around material, overall scale, stroke width, unsupported spans, mounting method, weight, and the desired dimensional profile.
Mounting
Flush-mounted or standoff-mounted
Studs, spacers, mechanical fasteners, and approved adhesive assistance are selected around the substrate and project requirements.
Finish
Pantone/PMS or Sherwin-Williams color match; material-specific metallic finishes
Paint colors can be matched to Pantone/PMS or Sherwin-Williams references. Brushed, polished, mirror, anodized, plated, and other metallic finishes are available only on compatible aluminum or 304 stainless steel substrates.
Edge Condition
Cut, routed, machined, polished, or finished
Edge treatment is coordinated with material, thickness, viewing distance, finish, and installation height.
Templates
Paper or full-size installation pattern
Mounting patterns and stud locations can be prepared for consistent field installation.
Application
Interior or exterior
Material, finish, mounting hardware, adhesives, and corrosion protection are reviewed for the environment.
3 / Size & Depth

Artwork geometry and material depth determine flat-cut feasibility.

Stroke width, counters, bridges, overall dimensions, selected depth, unsupported spans, mounting locations, weight, and finish are reviewed together.

Stroke & Depth Planning Standards The minimum standard stroke width is 10 mm, approximately 3/8 inch. Common material depths are 1/4 inch, 1/2 inch, and 3/4 inch, with depths available up to 1 inch. Final availability is confirmed by material, scale, geometry, finish, and mounting requirements.
Dimensional Review

Project-specific flat-cut planning

The following factors determine the final material and production method.

Planning Factor
Production Review
Minimum Stroke Width
10 mm / approximately 3/8". Narrower strokes may require artwork modification or an alternate material and process.
Overall Width & Height
Custom by project and confirmed from approved artwork, wall area, viewing distance, handling, and shipping requirements.
Counters & Openings
Small counters and narrow openings are reviewed for clean cutting, edge quality, finish access, and structural stability.
Bridges & Connections
Thin connections, sharp corners, and long unsupported features may require reinforcement or artwork adjustment.
Material Depth / Thickness
Common options are 1/4", 1/2", and 3/4", with depths available up to 1". Final selection depends on material, scale, rigidity, mounting, weight, exposure, and the desired profile.
Mounting Locations
Studs and fasteners are positioned to support the design while preserving clean installation and alignment.
Sectional Construction
Large elements may be divided for freight, access, handling, installation, or material-sheet limitations.
Before Final Approval Material, thickness, mounting, and finish are confirmed after artwork review.
Artwork FeasibilityStroke width is verified

Minimum strokes, counters, bridges, corners, and connected shapes are reviewed before production.

Material & DepthCommon depths from 1/4" to 3/4"

Depths up to 1" are available. Scale, rigidity, finish, weight, environment, mounting, and material availability determine the final specification.

Installation PlanningMounting locations are coordinated

Stud spacing, standoffs, wall type, templates, access, and installer requirements are confirmed early.

1 / Construction

How Flat-Cut Letters & Logos are produced and mounted.

Compare the finished dimensional appearance with the two common mounting configurations, then review the primary fabrication stages.

Flat-Cut System

Flat-Cut Letters & Logos

Artwork is precision cut from sheet material, finished to the approved specification, and prepared for flush or standoff mounting.

Minimum Stroke10 mm / approximately 3/8"
MaterialsAcrylic, aluminum, or 304 stainless steel
MountingFlush or standoff
Construction Details Primary stages used to produce installer-ready Flat-Cut Letters & Logos.
1
Artwork ReviewGeometry and minimum strokes verified

Contours, counters, bridges, corners, and the 10 mm minimum stroke standard are reviewed before production.

2
Material & Depth SelectionAcrylic, aluminum, or 304 stainless steel

Common depths are 1/4", 1/2", and 3/4", with depths available up to 1". Final selection is coordinated with finish, scale, rigidity, weight, exposure, and mounting.

3
Precision CuttingCut, routed, or machined to approved files

The selected production process creates the approved face, edges, openings, and mounting provisions.

4
Finish & Edge WorkProject-specific surface and edge treatment

Painting, brushing, polishing, plating, material color, edge finishing, and protective treatment are completed as specified.

5
Mounting PreparationStuds, spacers, hardware, and templates

Mounting locations, hardware, standoff depth, patterns, and installation notes are prepared for the approved wall condition.

4 / Mounting

Mounting selected around the desired profile and wall condition.

Flush and standoff installations are both available. Stud type, spacer depth, fastener locations, adhesives, templates, and access are confirmed before fabrication.

Mounting Configurations Flush-mounted or standoff-mounted

Flush mounting keeps the letters close to the wall for a minimal profile. Standoff mounting creates additional depth and a controlled shadow line.

Flush MountClose-to-wall installation

Studs or mechanical fasteners hold the element close to the substrate with minimal visible separation.

Standoff MountSpacer-supported depth

Spacers establish a controlled offset for added dimensionality, shadow, and surface clearance.

Stud mountingSpacer mountingInstallation patterns
Wall TypeSubstrate-specific hardware

Concrete, masonry, wood, drywall, metal panels, and specialty façades require different anchors and access planning.

Stud LocationsCoordinated with geometry

Fasteners are distributed around the design to support alignment, rigidity, and installation access.

Standoff DepthProject-specific spacing

Spacer length is selected around the desired shadow, profile, cleaning access, and wall irregularities.

Adhesive AssistanceUsed where appropriate

Approved tapes or adhesives may supplement mechanical mounting for suitable lightweight interior applications.

Installation PatternFull-size placement guide

Paper patterns can identify outlines, baselines, stud holes, spacing, and alignment reference points.

Installer CoordinationConfirmed before fabrication

Access, lifts, wall preparation, drilling, anchors, tolerances, and field conditions are documented early.

5 / Materials & Finish

Materials selected around appearance, durability, and installation.

Material, depth, color matching, metallic-finish eligibility, edge treatment, environment, mounting, weight, and brand standards are coordinated as one specification.

AluminumLightweight, durable, and finish-flexible

Common depths include 1/4", 1/2", and 3/4", with options up to 1" subject to project review. Available with Pantone/PMS or Sherwin-Williams matched paint, powder coating, anodized, brushed, and other compatible metal finishes.

304 Stainless SteelPremium architectural metal

Common depths include 1/4", 1/2", and 3/4", with options up to 1" subject to project review. Available with Pantone/PMS or Sherwin-Williams matched paint, brushed, polished, mirror, plated, PVD-style, and other compatible finishes.

AcrylicClean solid-color and custom-painted options

Common depths include 1/4", 1/2", and 3/4", with options up to 1" subject to sheet availability and project review. Available in solid, clear, translucent, painted, printed, layered, or custom-color constructions. Metallic metal finishes are not applied to acrylic.

Color MatchingPantone/PMS and Sherwin-Williams

Painted finishes can be matched to supplied Pantone/PMS or Sherwin-Williams color codes, subject to production approval and the selected substrate.

Metallic FinishesAluminum and 304 stainless steel only

Brushed, polished, mirror, anodized, plated, PVD-style, and related metallic treatments are substrate-specific and available only on compatible metal materials.

Edge FinishMaterial- and thickness-specific

Edges may remain cut, be routed, sanded, polished, painted, brushed, or otherwise finished to the approved appearance and selected substrate.

6 / Quote Prep

Information required for an accurate quote.

Supplying the core project details upfront helps confirm artwork feasibility, material, thickness, finish, mounting, pricing, production requirements, and lead time.

Best Starting Point Send the artwork.

Vector artwork lets us review the 10 mm minimum stroke, contours, counters, bridges, dimensions, material, and mounting feasibility.

Initial Review Covers
1Artwork and stroke feasibility
2Material, thickness, and finish
3Mounting and installation planning
ArtworkAI, EPS, SVG, or PDF

Vector files are preferred. Clean PDFs or high-resolution references can be used for initial review.

Overall SizeWidth and height

Send target dimensions, letter height, wall area, viewing distance, and any brand-standard drawings.

Material & DepthAcrylic, aluminum, or 304 stainless steel

Provide a preferred material and depth when known. Common depths are 1/4", 1/2", and 3/4", with options available up to 1" subject to project review.

FinishPantone/PMS, Sherwin-Williams, or metallic reference

Provide Pantone/PMS or Sherwin-Williams color codes for painted finishes. Metallic finishes are available only on aluminum and 304 stainless steel; include the desired brushed, polished, mirror, anodized, plated, or specialty-metal reference.

MountingFlush or standoff

Provide the desired profile, spacer depth when known, wall material, access conditions, and installer preferences.

Install LocationInterior or exterior

Include wall construction, exposure, site photos, access limitations, and any permit or hardware requirements.

Mounting & Installation Planning Confirm the wall, hardware, spacing, and installation method before production.
Wall & SubstrateConstruction and access

Provide wall material, thickness, backing, concealed conditions, and available access where known.

Hardware & PatternStuds, spacers, and templates

Confirm preferred mounting style, standoff depth, pattern requirements, and installer expectations.

Shipping & HandlingPackaging and sectional needs

Provide delivery restrictions, installation sequence, oversized-element concerns, or special protection requirements.