Retail storefronts, hospitality districts, restaurants, pedestrian corridors, mixed-use developments, corporate campuses, wayfinding programs, and projecting identity signs requiring dimensional illuminated faces visible from both directions.
Vacuum-Formed Face Blade Signs
Double-sided blade signs with dimensional vacuum-formed faces.
Vacuum-Formed Face Blade Signs use heated sign-grade acrylic or approved polycarbonate formed over an engineered mold to create a pan, dome, embossed profile, or custom relief. The standard configuration is double-sided for illuminated visibility from both directions along the façade. Single-sided construction is available upon request when only one primary viewing direction is required.
Viewing Configuration
Double-sided standard
Face System
Thermoformed translucent face
Support
Quote to production
Production Focus
Designed for accurate tooling, controlled draw depth,
balanced illumination across both formed faces,
engineered arm assemblies, and installer-ready documentation.
Built for
project partners
Signage Companies
Design Firms
Franchise Owners
Corporate Accounts
Two dimensional formed faces project outward from the cabinet, creating broad illumination and a distinctive molded appearance in both viewing directions. Single-sided construction is available upon request.
Artwork feasibility, face profile, draw depth, tooling, material, graphics, cabinet depth, arm structure, retention, LED color, wall conditions, anchors, power, service access, and permitting inputs.
Technical Specifications
Fabrication data for Vacuum-Formed Face Blade Signs.
Review the standard double-sided Vacuum-Formed Face Blade Sign construction, thermoformed-face tooling, dimensional planning, projecting-arm structure, lighting, service access, and quote requirements. Single-sided construction is available upon request.
Final specificationConfirmed after artwork and site review
StyleProjecting formed-face cabinet
ViewingDouble-sided standard; single-sided on request
Minimum DepthApproximately 2.5"; project-specific
Cabinet & ArmsAluminum or 304 stainless steel
Face SystemThermoformed translucent face
1 / Construction
Double-sided Vacuum-Formed Face Blade Sign system.
The standard presentation below uses two opposing dimensional thermoformed faces, internal LED illumination, a fabricated projecting cabinet, and an engineered wall-arm assembly. Single-sided construction is available upon request.
Primary System
Double-Sided Vacuum-Formed Face Blade Sign
Two opposing formed translucent faces provide illuminated visibility from both directions along the façade. Cabinet depth, tooling, internal framing, support arms, and service access are engineered around face projection, sign size, wall conditions, and exterior loads.
Cross SectionTwo opposing thermoformed faces with center LED structure
The drawing shows the formed face projection, face flanges, cabinet retainers, internal LED layout, center support structure, and overall cabinet depth relationship.
Finished EffectDimensional illuminated faces visible in both directions
The finished sign presents molded illuminated faces to both directions of travel with a rounded, dimensional profile. Single-sided construction remains available upon request.
ViewingTwo opposing directions
FacesTwo thermoformed translucent faces
StructureReinforced arm assembly
Construction Details
Primary components coordinated for a serviceable projecting formed-face sign.
1
Wall Plate & ArmsAluminum or 304 stainless steel structure
Plate size, arm count, reinforcement, welds, fastener pattern, and finish are engineered around cabinet size, weight, projection, wall construction, and exposure.
2
Tooling & Face FormingApproved mold and controlled vacuum draw
Tool geometry, draft, radii, draw depth, flange, heating, wall-thickness distribution, cooling, trimming, and repeatability are coordinated after artwork approval.
3
Face GraphicsPigmented sheet, thermoformable film, or compatible printing
Graphic method is selected around forming sequence, stretch, distortion, relief, color accuracy, illuminated appearance, and exterior durability.
4
Illumination & ElectricalBalanced double-sided LED system
LED placement, cabinet depth, face transmission, reflective surfaces, power supplies, controls, routing, thermal conditions, and service access are coordinated.
5
Installation PreparationAnchors, sealing, drainage, and field instructions
Wall penetrations, weather sealing, arm attachment, hardware requirements, lifting, face protection, and installer notes are finalized before shipment.
2 / Core Specs
Primary production specifications.
Final construction depends on viewing configuration, artwork, formed profile, draw depth, material, face span, cabinet depth, internal framing, lighting, service access, wall construction, exposure, and installation requirements.
Specification
Planning Standard
Production Notes
Sign Style
Vacuum-Formed Face Blade Sign
A projecting illuminated cabinet with two dimensional translucent faces formed over an approved tool. Single-sided construction is available upon request.
Viewing Configuration
Double-sided standard
The standard configuration presents two opposing formed illuminated faces. Single-sided construction is available upon request.
Cabinet, Frame & Arms
Aluminum or 304 stainless steel
Material, wall plate, arm count, reinforcement, welds, fasteners, finish, and corrosion protection are selected around size, weight, projection, environment, and structural requirements.
Formed Face Material
Sign-grade acrylic or approved polycarbonate
Material and gauge are selected around optical performance, UV stability, impact requirements, face size, draw ratio, environment, and thermoforming behavior.
Face Profile
Pan, dome, embossed, or custom relief
The approved mold establishes projection, radii, draft, flange geometry, release, and the finished architectural profile.
Forming Method
Vacuum thermoforming over an approved mold or tool
Sheet heating, draw ratio, draft, radii, wall-thickness distribution, cooling, trimming, and flange fit are coordinated after artwork approval.
Face Graphics
Pigmented sheet, thermoformable translucent film, or compatible UV printing
Selected around forming sequence, relief, stretch, distortion, color accuracy, detail, day/night appearance, and durability.
Cabinet Depth
Approximately 2.5" minimum when feasible; project-specific
Depth depends on face count, formed projection, flange and retainer, LED throw, face transmission, framing, power supplies, thermal conditions, and service access.
Face Retention
Engineered serviceable perimeter retainer
The retainer supports the formed flange, controls face movement, protects the perimeter, and provides planned access for face, LED, and wiring service.
LED System
Static white standard; RGBW available by project
LED layout, color temperature, controls, power supplies, reflective surfaces, thermal conditions, face transmission, and service access are engineered for consistent output.
Electrical Construction
Class 2 LED system with listed-sign coordination
Components, field wiring, markings, disconnects, installation instructions, and power access are coordinated to applicable UL 48 and NEC Article 600 requirements.
Mounting
Engineered wall plate, projecting arms, and substrate-specific anchors
Attachment depends on wall construction, internal backing, cabinet projection, weight, wind exposure, access, and local code requirements.
Application
Interior or exterior
Exterior builds require project-specific sealing, drainage, corrosion protection, wiring protection, hardware, face retention, and finish review.
3 / Size & Depth
Formed projection, cabinet depth, and structural support are engineered together.
The approximately 2.5-inch minimum cabinet depth is a starting point only. Final depth, face projection, tooling, overall size, arm structure, lighting, service access, exposure, and wall attachment are reviewed as one assembly.
Critical Planning Rule
Tooling, face draw, flange geometry, draft, radii, wall-thickness distribution, face retention, LED spacing, arm structure, and wall attachment must be coordinated before the sign can be released for production.
Viewing ConfigurationTwo formed illuminated faces standard
Both viewing directions establish the cabinet, face, LED, service, and internal framing system. Single-sided construction can be requested.
Cabinet DepthApproximately 2.5" minimum when feasible
Final depth depends on LED throw, face transmission, face count, formed projection, framing, service access, and visual proportion.
Face ProjectionProject-specific draw depth
Projection is selected around artwork, material, gauge, draw ratio, radii, draft, cabinet proportions, viewing distance, and mold release.
Overall Sign SizeCustom by project
Artwork, face span, viewing distance, projection limits, structural loads, material handling, freight, and site access are reviewed.
Tooling & MoldDedicated tool may be required
Tool material, cost, reuse, expected production quantity, surface quality, venting, draft, flange, and trimming fixtures are confirmed before fabrication.
Wall-Thickness DistributionThinning reviewed through the draw
Deep areas, corners, sharp transitions, embossing, material gauge, heating uniformity, and draw ratio affect the finished face thickness.
Face Flange & RetainerServiceable perimeter by project
Flange width, trim line, fasteners, retainer depth, thermal movement, sealing, drainage, and removal clearance are coordinated.
Projection from WallCode- and site-dependent
Arm length, wall plate, cabinet location, clearances, sight lines, and local projecting-sign restrictions are coordinated.
Arms & Wall PlateEngineered for cabinet loads
Arm count, spacing, plate dimensions, welds, anchors, concealed backing, and attachment access are reviewed.
Wind & Structural LoadsExterior loads reviewed
Cabinet area, formed-face projection, arm moment, wall capacity, anchor loads, exposure, and jurisdictional requirements are evaluated.
4 / Lighting
Uniform illumination through two dimensional formed faces.
Static white illumination is the standard platform, with RGBW available when specified and engineered for cabinet depth, face transmission, formed projection, controls, power access, and required color performance.
Lighting Configuration
Double-sided formed-panel illumination
LED layout is selected around the standard double-sided face arrangement, cabinet depth, material transmission, formed geometry, graphics, internal framing, reflective surfaces, service access, and target brightness.
Static White3500K-6500K planning range
Warm through daylight white is coordinated with the formed material, graphic color, profile, environment, and approved brand appearance.
RGBWOptional programmable color
Available by project with a dedicated white channel, compatible controls, power planning, ventilation, and accessible controller location.
Standard LayoutBalanced output to both formed faces
LED spacing, center framing, reflective surfaces, cabinet depth, face projection, and transmission are coordinated for visual consistency.
Optional Single-Sided BuildAvailable upon request
When only one primary viewing direction is required, the cabinet can be revised to a single formed face with project-specific backing and lighting.
Face TransmissionMaterial- and graphic-dependent
Sheet color, gauge, formed thinning, pigmented material, film, printing, relief, and LED distance influence brightness and color.
Profile UniformityProjection and geometry reviewed
Deep draws, embossed features, tight radii, corners, and varying face-to-LED distance require project-specific module placement.
Power SuppliesAccessible and load-matched
Power quantity, location, ventilation, circuit loading, disconnects, controls, and replacement access are confirmed.
Wire RoutingThrough cabinet, arms, and wall plate
Internal passages, wall penetrations, strain relief, grounding, weather protection, and installer connections are documented.
Thermal ManagementCabinet volume and drivers reviewed
LED density, power supplies, metal cabinet temperature, controller location, internal air volume, and exterior exposure are considered.
Exterior ServiceDrainage and weather planning
Retainers, face seals, weep paths, penetrations, corrosion protection, thermal cycling, and service clearances are reviewed.
5 / Materials & Finish
Materials selected around forming performance, structure, lighting, and brand standards.
Cabinet, arms, wall plate, formed faces, graphics, retainer, finish, environment, lighting, service, and mounting are coordinated as one system.
Aluminum Cabinet & ArmsLightweight and fabrication-efficient
Suitable for cabinets, wall plates, internal framing, retainers, powder coating, and custom-painted architectural finishes.
304 Stainless Steel Cabinet & ArmsPremium corrosion-resistant metal
Suitable for cabinets, wall plates, retainers, brushed or polished presentation, paint, electroplating, and compatible premium finishes.
Sign-Grade Acrylic FacesOptically consistent thermoformable material
Color, gauge, UV stability, diffusion, draw ratio, impact requirements, wall-thickness distribution, and exterior exposure are selected around the project.
Approved Polycarbonate FacesHigher-impact formed-face option
Used when project-specific impact performance is required and the selected grade, coating, forming process, graphics, and environment are compatible.
Pigmented SheetIntegral illuminated color
Material color, transmission, day/night appearance, formed thinning, and production consistency are reviewed against the approved brand standard.
Thermoformable FilmTranslucent graphic treatment
Film selection and application sequence are coordinated around forming temperature, stretch, relief, distortion, adhesion, color, and durability.
Compatible UV PrintingDetailed multi-color graphics
Ink system, print sequence, stretch, cracking risk, relief, color shift, illuminated appearance, and exterior durability require process approval.
Cabinet FinishPowder coat, paint, or compatible metal finish
Pantone/PMS, Sherwin-Williams, physical samples, gloss, texture, brushed direction, and architectural references can be coordinated.
6 / Quote Prep
Information required for an accurate quote.
Supplying project details upfront helps confirm viewing configuration, forming feasibility, tooling, draw depth, cabinet depth, lighting, structure, mounting, pricing, production requirements, freight, and lead time.
Best Starting Point
Send the artwork and site photos.
Vector artwork and clear wall information let us review face profile, mold requirements, draw depth, material, flange, cabinet depth, arm structure, wall plate, anchors, power, and service access.
Start a QuoteArtworkAI, EPS, SVG, or PDF
Vector files are preferred. Include both face layouts if the two sides use different graphics.
Viewing ConfigurationDouble-sided standard
Confirm both viewing directions, sign orientation, and pedestrian or traffic approach. Single-sided construction can be requested if preferred.
Face ProfilePan, dome, embossed, or custom relief
Provide the desired projection, dimensional effect, examples, tooling references, or profile drawings when available.
Size & ProjectionCabinet and formed-face dimensions
Provide cabinet width, height, depth, wall projection, desired face draw, clearances, and known code restrictions.
Face Material & GraphicsAcrylic or approved polycarbonate
Provide illuminated colors, pigmented-sheet preference, film or print references, day/night expectations, and physical samples when required.
Cabinet, Arms & FinishAluminum or 304 stainless steel
Provide preferred material, paint or powder-coat color, brushed or polished references, and architectural finish requirements.
Tooling & QuantityMold cost and repeat-use planning
Provide expected quantity, rollout schedule, replacement needs, ownership requirements, storage expectations, and future reorder potential.
Install LocationWall construction and site photos
Include substrate, internal backing, elevation, access, exposure, sign height, available electrical service, and permit constraints.
Wall & StructureSubstrate, backing, and anchors
Provide wall assembly information, attachment access, concealed conditions, structural drawings, or engineer requirements when available.
Power & WiringCircuit, disconnect, controls, and routing
Confirm power location, wall penetrations, wire path through the arms, RGBW controller requirements, and installer responsibilities.
Code, Access & FreightPermit and installation constraints
Provide projection limits, clearance requirements, lift access, delivery restrictions, face-protection needs, installation sequence, and special packaging requirements.